Electric regional air mobility will disrupt aviation from below

Tuesday, March 5th, 2024

Electric regional air mobility will disrupt aviation from below, Michael Barnard argues:

Jet engines especially became more and more efficient. At least, as long as they were flying at 38,000 feet at optimal cruising speed. Modern large diameter jet engines are miracles of engineering, turning a full 50% of their fuel’s energy into forward motion under those conditions. However, when taxiing or waiting on a runway or even taking off, it’s like pouring kerosene onto the tarmac. The economics of the engines favor longer flights.

In the USA, where so many smaller aircraft were manufactured, there was another duck through the windshield, product liability. The legal environment of the era allowed virtually unlimited liability for airframes even decades after manufacturing. Insurance costs sky rocketed, many small aircraft manufacturers went out of business and larger firms stopped making smaller aircraft.

This was recognized and Congress passed the 1994 General Aviation Rehabilitation Act or GARA, which limited airframe liability to 18 years. With GARA, smaller aircraft started being produced again, albeit in smaller numbers.

[…]

The combination meant that although there are over 5,000 airports in the United States and thousands more in Europe, under 1% of them service over 70% of passengers. Once a business model is baked in, it takes something disruptive to transform it.

[…]

But why are electric airplanes cheaper to fly? For the same reason that electric cars are cheaper to drive. Electric drive trains are vastly more efficient than ones that burn fuel. While the 50% efficiency of modern jet engines is amazing and modern gas turbine aviation engines see that efficiency at optimal speeds, battery electric aviation drive trains are 95% efficient. Further, they are 95% efficient or more when rolling around on runways or sitting still. Pre-flight checks with battery electric aircraft don’t need to keep the propellor turning, something that is causing confusion on small airfields the first few times electric aircraft fly there.

And the simplicity of battery electric drive trains reduces maintenance costs as well. Instead of fuel tanks, fuel pumps, fuel lines, complex engines, exhausts, radiators and lubrication systems with many, many moving parts, electrons flow along wires from a battery to an electric motor that turns the propellors, with a single moving part in the motor. This significantly reduces the duration of all maintenance and inspection activities, allowing the plane to fly more hours with less human intervention.

And simple, battery electric, fixed wing aircraft will be cheaper to certify in the future. At present they are novel, but civil aircraft certification is an n times n safety cross check, with every combination of conditions having to be validated in manufacturing and flight tests before NASA or EASA will allow passengers to be carried. With electric aircraft, there are a lot fewer n times n combinations because there are so many fewer moving parts and sub-systems.

This doesn’t apply to the urban air mobility Jetson dreams of electric vertical take off and landing aircraft by the way. They are complex, have multiple novelties and many more failure conditions, so certification is likely to be US$1.5 billion per machine, money that companies like Archer and Joby don’t have and realistic assessments of their business cases don’t support. More on that in a future article.

Battery energy density is not as significant a constraint as many have been assuming. Yes, batteries carrying the same energy as aviation fuels are much heavier than the fuels, but the efficiency cuts into that. With current energy density and smaller aircraft, ranges of over 200 miles are easily achievable. With CATL’s new condensed matter batteries, shipping this year, double that range with the same weight is viable.

[…]

Automating aircraft flight is actually easier than automating driving to work. Airport aprons and runways are carefully controlled environments with many fewer moving vehicles, much lower speeds and no children on tricycles. Once in the air, it’s actually quite hard to hit anything except the ground. There isn’t a lot up there and there’s a lot of room in all directions to go around anything which shares airspace. Autopilots have been able to land and takeoff for a long time and big jets frequently use it, especially in low wind, low visibility circumstances. although there is still plenty of pilot involvement and oversight.

[…]

The lingua franca of air traffic control will change from English to computerese, with humans overseeing the process.

When that occurs, the pilots can leave the cockpits and oversight can be from the ground. This is starting with smaller cargo aircraft flying carefully designed low-risk routes. No school yards will be overflown for years.

How scrappy and non-Boeing-like were the SpaceX crew on Kwajalein?

Monday, March 4th, 2024

Elon Musk by Walter IsaacsonHow scrappy and non-Boeing-like were the SpaceX crew on Kwajalein?, Walter Isaacson asks (in his biography of Elon):

In early 2006, they planned to conduct a static fire test, one that ignites the engines briefly while the rocket stays attached to the launchpad. But when they began the test, they discovered that not enough electrical power was reaching the second stage. It turned out that the power boxes designed by Altan, the goulash-cooking engineer, had capacitors that could not handle the juiced-up voltage the launch team had decided to use. Altan was horrified because the window the Army had given them for the static test ended four days later. He scrambled to put together a save.

The capacitors were available in an electronics supply house in Minnesota. An intern in Texas was dispatched there. Meanwhile, Altan removed the power boxes from the rocket on Omelek, jumped on a boat to Kwaj, slept on a concrete slab outside of the airport waiting for the early-morning flight to Honolulu, and made the connection to Los Angeles, where he was picked up by his wife, who drove him to SpaceX headquarters. There he met the intern, who had arrived from Minnesota with the new capacitors. He swapped them into the faulty power boxes and rushed home to change clothes during the two hours it took for the boxes to be tested. Then he and Musk jumped into Musk’s jet for the dash back to Kwaj, taking the intern with them as his reward. Altan hoped to sleep on the plane—he had been awake for most of forty hours—but Musk bombarded him with questions on every detail of the circuitry. A helicopter whisked them from the Kwaj airstrip to Omelek, where Altan put the repaired boxes onto the rocket. They worked. The three-second static fire test was a success, and the first full launch attempt of Falcon 1 was scheduled for a few weeks later.

AI is now remorselessly generating tragedy

Wednesday, February 28th, 2024

The amount of AI-generated content is beginning to overwhelm the internet, Erik Hoel argues:

Or maybe a better term is pollute. Pollute its searches, its pages, its feeds, everywhere you look. I’ve been predicting that generative AI would have pernicious effects on our culture since 2019, but now everyone can feel it. Back then I called it the coming “semantic apocalypse.”

[…]

Now that generative AI has dropped the cost of producing bullshit to near zero, we see clearly the future of the internet: a garbage dump. Google search? They often lead with fake AI-generated images amid the real things. Post on Twitter? Get replies from bots selling porn. But that’s just the obvious stuff. Look closely at the replies to any trending tweet and you’ll find dozens of AI-written summaries in response, cheery Wikipedia-style repeats of the original post, all just to farm engagement. AI models on Instagram accumulate hundreds of thousands of subscribers and people openly shill their services for creating them. AI musicians fill up YouTube and Spotify. Scientific papers are being AI-generated. AI images mix into historical research. This isn’t mentioning the personal impact too: from now on, every single woman who is a public figure will have to deal with the fact that deepfake porn of her is likely to be made. That’s insane.

[…]

YouTube for kids is quickly becoming a stream of synthetic content. Much of it now consists of wooden digital characters interacting in short nonsensical clips without continuity or purpose. Toddlers are forced to sit and watch this runoff because no one is paying attention. And the toddlers themselves can’t discern that characters come and go and that the plots don’t make sense and that it’s all just incoherent dream-slop. The titles don’t match the actual content, and titles that are all the parents likely check, because they grew up in a culture where if a YouTube video said BABY LEARNING VIDEOS and had a million views it was likely okay. Now, some of the nonsense AI-generated videos aimed at toddlers have tens of millions of views.

[…]

For the first time in history developing brains are being fed choppy low-grade and cheaply-produced synthetic data created en masse by generative AI, instead of being fed with real human culture. No one knows the effects, and no one appears to care.

[…]

That is, the OpenAI team didn’t stop to think that regular users just generating mounds of AI-generated content on the internet would have very similar negative effects to as if there were a lot of malicious use by intentional bad actors.

[…]

Since the internet economy runs on eyeballs and clicks the new ability of anyone, anywhere, to easily generate infinite low-quality content via AI is now remorselessly generating tragedy.

You have to fire a lot of unguided weapons to score a hit

Tuesday, February 27th, 2024

Swarm Troopers by David HamblingThe implications of the lethal, portable drones for ground combat have not yet been worked out, David Hambling notes (in Swarm Troopers):

Soldiers can see the enemy at a distance and attack them with incredible precision. If someone is shooting at you with machine guns or rockets, you can hide behind a wall or in a hole. There is no way of taking cover from LMAMS short of being inside a closed bunker. It can fly around to attack from any direction and can dive into trenches. This makes it unique, and the tried and tested tactics of previous decades will have to be revised. Lying flat and keeping your head down may simply make you an easier target.

In the future, firefights with rifles may become as rare as stabbing with bayonets. The real action may take place at longer ranges without any face-to-face contact at all.

[…]

You have to fire a lot of unguided weapons to score a hit. For rifles and machine-guns, a figure of twenty thousand rounds or more is often quoted for every casualty. Artillery and mortars fire hundreds of rounds, tearing up vast areas of landscape without hitting a target. Guided weapons are different. From their first use in the 1960s, laser-guided weapons were hitting the target more than half the time. With such weapons, range is irrelevant: a target is as easy to hit from two miles away as from two hundred yards. A squad with twenty LMAMS is likely to score close to twenty hits — which may be on vehicles, firing positions, or individuals.

How would you characterize the isegoria.net blog?

Monday, February 26th, 2024

I asked the Perplexity AI, How would you characterize the isegoria.net blog?

The isegoria.net blog appears to cover a variety of topics, including reflections on the material world, personal milestones like blogging for 15 years, and discussions on media, participation, and civic virtues such as republicanism, news journalism, citizen journalism, and deliberative democracy. It seems to engage with philosophical and political themes related to journalism, democracy, and civic engagement.

Interesting.

It was both correct and costly

Sunday, February 25th, 2024

Elon Musk by Walter Isaacson “We only get to release our first car once,” Musk told Eberhard, Tesla’s CEO at the time, “so we want it to be as good as it can be.” Walter Isaacson explains (in his biography of Elon), how this played out:

One major design revision that Musk made was to insist that the door of the Roadster be enlarged. “In order to get in the car, you had to be a dwarf mountain climber or a master contortionist,” he says. “It was insane, farcical.” The six-foot-two-inch Musk found he had to swing his rather large butt into the seat, fold himself into nearly a fetal position, then try to swing his legs in. “If you’re going on a date, how is a woman even going to get in the car?” he asked. So he ordered that the bottom of the door’s frame be lowered three inches. The resulting redesign of the chassis meant that Tesla could not use the crash-test certification that Lotus had, which added $2 million to the production costs. Like many of Musk’s revisions, it was both correct and costly.

Musk also ordered that the seats be made wider. “My original idea was to use the same seat structures that Lotus used,” Eberhard says. “Otherwise, we would have to redo all the testing. But Elon felt that the seats were too narrow for his wife’s butt or something. I got a skinny butt, and I kind of miss the narrow seats.”

Musk also decided that the original Lotus headlights were ugly because they had no cover or shield. “It made the car look bug-eyed,” he says. “The lights are like the eyes of a car, and you have to have beautiful eyes.” That change would add another $ 500,000 to the production costs, he was told. But he was adamant. “If you’re buying a sports car, you’re buying it because it’s beautiful,” he told the team. “So this is not a small deal.”

Instead of the fiberglass composite material that Lotus used, Musk decided that the Roadster body should be made from stronger carbon fiber. That made it costlier to paint, but it also made it lighter while feeling more solid.

[…]

No detail was too small to escape Musk’s meddling. The Roadster originally had ordinary door handles, the kind that click open a latch. Musk insisted on electric handles that would operate with a simple touch. “Somebody who’s buying a Tesla Roadster will buy it whether it has ordinary door latches or electric ones,” Eberhard argued. “It’s not going to add a single unit to our sales.”

[…]

Eberhard finally got pushed to despair when, near the end of the design process, Musk decided that the dashboard was ugly. “This is a major issue and I’m deeply concerned that you do not recognize it as such,” Musk wrote. Eberhard tried to put him off, begging that they deal with the issue later. “I just don’t see a path — any path at all — to fixing it prior to start of production without a significant cost and schedule hit,” he wrote. “I stay up at night worrying about simply getting the car into production sometime in 2007…. For my own sanity’s sake and for the sanity of my team, I am not spending a lot of cycles thinking about the dashboard.”

[…]

By modifying so many elements, Tesla lost the cost advantages that came from simply using a crash-tested Lotus Elise body. It also added to the supply-chain complexity. Instead of being able to rely on Lotus’s existing suppliers, Tesla became responsible for finding new sources for hundreds of components, from the carbon fiber panels to the headlights. “I was driving the Lotus people crazy,” Musk says. “They kept asking me why I was being so hardcore about every little curve of this car. And what I told them was, ‘Because we have to make it beautiful.’”

British tests of Trident missiles are rare

Thursday, February 22nd, 2024

The test firing of a Trident missile from a Royal Navy submarine has failed, for the second time in a row:

The latest test of the UK’s nuclear deterrent was from HMS Vanguard and was seen by Defence Secretary Grant Shapps.

The missile’s booster rockets failed and it landed in the sea close to the launch site, according to the Sun, which first reported the malfunction.

Mr Shapps said he has “absolute confidence” in Trident’s submarines, missiles and nuclear warheads.

This is highly embarrassing for both the UK and the US manufacturer of the Trident missile.

British tests of Trident missiles are rare, not least because of the cost. Each missile is worth around £17m and the last test in 2016 also ended in failure when the missile veered off course. Test-fired missiles are not armed with their nuclear warheads.

[…]

The missile was supposed to have flown several thousand miles before landing harmlessly in the Atlantic between Brazil and West Africa. Instead, it dropped into the ocean near to where it was launched.

[…]

The missiles the UK uses are drawn from a common pool that the US and UK both use, and the US has conducted multiple tests without these kind of problems.

XTEND say that operators can fly one of their drones like a pro within a few minutes of trying it out

Wednesday, February 21st, 2024

Skilled FPV drone operators are becoming the most feared opponents in the war in Ukraine, David Hambling notes:

When a Ukrainian drone strike team recently took out the Russian FPV operator known as Moisey it was seen as a big success. Moisey was personally credited with destroying dozens of vehicles and killing almost 400 Ukrainian soldiers.

Standard consumer quadcopters like the ubiquitous DJI Mavic series are designed to be flown out of the box by an untrained user. The operator does not exactly fly the drone so much as tell it where to go, with the drone doing all the piloting and preventing crashes. The drone will auto-hover at a fixed point even in gusty winds and, thanks to sonar and other sensors, avoid obstacles.

[…]

FPVs by contrast are stripped-down racing machines without any of the piloting aides on standard quadcopters. This is partly a matter of cost, but mainly to do with speed — a drone switched to manual mode with all the obstacle avoidance turned off is faster than one in normal mode where speed is automatically limited to how fast it can fly safely.

This is why FPV pilots wear VR-style goggles: they need to have good situational awareness, to look ahead and plan their path to avoid flying into things. FPV cameras have a wide field of view so the operator does not make a sharp turn and find a wall in front of them.

[…]

Russia’s Academy BAS says its combat FPV operator course takes a month, working 12 hour days with no days off. The equivalent training at Ukraine’s Victory Drones takes 33 days, and participants are expected to have 20 hours practice on a simulator before they start. The pass rate on FPV courses can be as low as 60%, compared to up to 95% for regular drones.

The average hit rate for FPV drones is sometimes quoted at 10% whereas highly skilled operators may succeed with 70% or more of their attacks.

[…]

XTEND say that operators can fly one of their drones like a pro within a few minutes of trying it out. This includes carrying out tricky maneuvers like flying through doorways or windows, which is exactly the kind of skill needed by an FPV kamikaze operator, or even flying around inside buildings or tunnels.

The intelligence provided by XTEND also solves one of the big issues with current FPVs, that of losing communication in the last second of flight as the drone drops below the radio horizon.

“Our XOS operating system enables a drone to have several ‘state’ solutions to determine what happens during comms-failure, including: hover, continue to target, return to home, patrol, and more,” says Shapira.

This effectively allows the operator to ‘lock on’ to a target as soon as they identify it, so the drone will find a target even if it is evading rapidly, or the signal is lost due to jamming or other causes. In principle XOS could be trained to aim at the weak spot on a target, such as the turret rear of Russian tanks where an FPV hit often results in instant destruction.

[…]

Last year, XTEND signed a contract to supply Israel’s Ministry of Defence with a multi-drone operating system enabling an operator to control “dozens of human-guided semi-autonomous drones simultaneously.”

That might seem like a lot of money for a radio-controlled model aircraft

Tuesday, February 20th, 2024

Swarm Troopers by David Hambling”Like mammals evolving beneath the feet of lumbering dinosaurs,“ David Hambling notes (in Swarm Troopers), “a very different type of drone has been proliferating close to the ground”:

These are little craft that do not compete with the lofty lords of the air. And while the big drones are in decline, their miniature cousins have been preparing to inherit the earth.

[…]

As of 2015 the Pentagon has around ten thousand drones, and nine thousand of them are small, hand-launched craft made by AeroVironment Inc of California

[…]

It may look like a toy aircraft with a four-foot wingspan, but it puts air power in the hands of the foot soldier.

[…]

Big drones compete with the manned aircraft that they resemble, but for once, looking like a toy may be an advantage.

[…]

Raven’s built-in GPS meant it could fly a mission via a series of programmed waypoints with no human intervention, so it could take pictures of a building or installation even if it was out of radio range. Endurance was tripled to an hour, and a new modular design meant changing sensors (say, switching between day cameras and infrared night vision) was a matter of “plug and play”.

[…]

Unlike the Predator, which requires pilot’s qualifications to fly, Raven operation can be learned in about three days.

[…]

The controller comes with a shrouded “viewing hood” to make the screen easier to see in bright sunlight — an echo of the black cloth that the TDR-1 operators covered themselves with in WWII.

The ground control unit can run training software, known as the Visualization and Mission Planning Integrated Rehearsal Environment or VAMPIRE. With VAMPIRE, an operator can practice flying virtual missions without needing to launch anything; it is like playing a handheld video game. An enhanced version can download sensor feeds from actual missions; this add-on is known as the Bidirectional Advanced Trainer (yes, that’s VAMPIRE BAT).

[…]

The video feed was originally recorded on a consumer eight-millimetre video recorder, a Sony Handycam, which allowed the user to freeze-frame or look back through the flight; it is now recorded digitally. The other piece of hardware is a ruggedized laptop, a Panasonic Toughbook computer. This provides a moving map display via Army software called FalconView.

[…]

In 2012 a complete system with two ground control stations, three RQ-11B air vehicles, plus all the sensors, spares, and carry cases, can cost the US military $100-$200,000. A single air vehicle on its own costs around $34,000. It is the sensor package, especially the thermal imaging, that pushes the price up.

To civilians that might seem like a lot of money for a radio-controlled model aircraft, but it needs to be put in context. In the conflict in Afghanistan, soldiers have on occasion used shoulder-launched Javelin anti-tank missiles costing $70,000 against individual insurgents behind cover. The mine-resistant MRAP armored trucks, hastily purchased to give protection against IEDs, cost about $600,000.

[…]

It’s certainly a low-cost option compared to $14 million for a Reaper. The Reaper also costs about $4,000 an hour to fly, so one ten-hour flight costs as much as a Raven. The F-22 Raptor costs $50,000 an hour to fly, the F-35 over $30,000, making Reaper cheap by Air Force standards.

Cheap drones were clearly a thing nine years ago, but super-cheap FPV quadcopters with 40-mm grenades or RPG warheads were still in the future.

All requirements should be treated as recommendations

Sunday, February 18th, 2024

Elon Musk by Walter IsaacsonWhenever one of Musk’s engineers cited “a requirement” as a reason for doing something, Walter Isaacson explains (in his biography of Elon), Musk would grill them:

Who made that requirement? And answering “The military” or “The legal department” was not good enough. Musk would insist that they know the name of the actual person who made the requirement. “We would talk about how we were going to qualify an engine or certify a fuel tank, and he would ask, ‘Why do we have to do that?’ ” says Tim Buzza, a refugee from Boeing who would become SpaceX’s vice president of launch and testing. “And we would say, ‘There is a military specification that says it’s a requirement.’ And he’d reply, ‘Who wrote that? Why does it make sense?’ ” All requirements should be treated as recommendations, he repeatedly instructed. The only immutable ones were those decreed by the laws of physics.

When Mueller was working on the Merlin engines, he presented an aggressive schedule for completing one of the versions. It wasn’t aggressive enough for Musk. “How the fuck can it take so long?” he asked. “This is stupid. Cut it in half.”

Mueller balked. “You can’t just take a schedule that we already cut in half and then cut it in half again,” he said. Musk looked at him coldly and told him to stay behind after the meeting. When they were alone, he asked Mueller whether he wanted to remain in charge of engines. When Mueller said he did, Musk replied, “Then when I ask for something, you fucking give it to me.”

Mueller agreed and arbitrarily cut the schedule in half. “And guess what?” he says. “We ended up developing it in about the time that we had put in that original schedule.” Sometimes Musk’s insane schedules produced the impossible, sometimes they didn’t. “I learned never to tell him no,” Mueller says. “Just say you’re going to try, then later explain why if it doesn’t work out.”

[…]

The sense of urgency was good for its own sake. It made his engineers engage in first-principles thinking. But as Mueller points out, it was also corrosive. “If you set an aggressive schedule that people think they might be able to make, they will try to put out extra effort,” he says. “But if you give them a schedule that’s physically impossible, engineers aren’t stupid. You’ve demoralized them. It’s Elon’s biggest weakness.”

Steve Jobs did something similar. His colleagues called it his reality-distortion field. He set unrealistic deadlines, and when people balked, he would stare at them without blinking and say, “Don’t be afraid, you can do it.” Although the practice demoralized people, they ended up accomplishing things that other companies couldn’t. “Even though we failed to meet most schedules or cost targets that Elon laid out, we still beat all of our peers,” Mueller admits. “We developed the lowest-cost, most awesome rockets in history, and we would end up feeling pretty good about it, even if Dad wasn’t always happy with us.”

It will be years before they can offer new, redesigned ADB headlights

Thursday, February 15th, 2024

In Europe and Asia, many cars offer adaptive driving beam headlights that can bath the road ahead in bright light without ever blinding other drivers:

ADB is a lighting technology that has been available for many years in other parts of the world including Europe, China and Canada, but not in the United States.

It can actually shape the light coming from headlights rather than scattering it all over the road. If there’s a car coming in the other direction, or one driving ahead in the same lane, the light stays precisely away from that vehicle. The rest of the road is still covered in bright light with just a pocket of dimmer light around the other vehicles. This way a deer, pedestrian or bicyclist by the side of the road can still be seen clearly while other drivers sharing the road can see, too.

In America, the closest we can get to that today are automatic high beams, a feature available on many new cars that automatically flicks off the high beams if another vehicle is detected ahead. But that still means driving much — or most — of the time using only low beam headlights that don’t reach very far. That can be dangerous.

US auto safety regulations enacted in 2022 were supposed to finally allow ADB headlight, something for which the auto industry and safety groups had long been asking for. But, according to automakers and safety advocates, the new rules make it difficult for automakers to add the feature. That means it will probably be years before ADB headlights are widely available in the US.

ADB-enabled headlights already are sold on some luxury cars in America. They just lack the software to perform the way they were designed to. Some American Mercedes drivers can enjoy a dazzling light display as they start up or shut off their cars at night. Moving streaks of light wash across the pavement or walls in front of the car like a glittering snowstorm. But, while driving, the lights work just like standard high beam, low beam headlights. Their adaptive capabilities aren’t enabled here because they still don’t meet US rules.

Some ADB headlights work like digital projectors, using a million or more LED pixels to project light patterns on the road. Even in the US, some Mercedes vehicles can project symbols like arrows or lines on the road to guide drivers. Less expensive systems in Europe and Asia use several thousand or even fewer light emitters, reflectors or shutter systems to create adaptive beams,

Until two years ago, US auto safety regulations, written for traditional headlights, simply didn’t allow for adaptive headlight technology at all. Light beams wrapping around other vehicles just wasn’t something the regulations could encompass so the technology wasn’t allowed here by default.

That changed in early 2022 when, after a decade of work on it, America’s National Highway Traffic Safety Administration finalized regulations for adaptive beam headlights. But because the US regulations are so different from those in other countries, with requirements so difficult to meet, automakers still can’t offer it here. It will be years before they can offer new, redesigned ADB headlights that meet the standards, auto industry sources say.

[…]

NHTSA’s rules require the ADB headlights to respond extremely swiftly after detecting another vehicle within reach of the lights, much faster than other standards require in the EU and Canada. Also much faster than a human could switch off an ordinary high beam headlight. They also dictate extreme narrow lines between bright and dark regions.

Rather than developing smaller, smarter weapons, the Air Force decided it wanted a bigger aircraft

Tuesday, February 13th, 2024

Swarm Troopers by David HamblingThe Hellfire is not an ideal fit for the Predator, David Hambling notes (in Swarm Troopers), which struggles to carry two of them:

Rather than developing smaller, smarter weapons, the Air Force decided it wanted a bigger aircraft. General Atomics anticipated this and the company funded development of “Predator B.”

[…]

When it went into service in Afghanistan in 2007, the Predator B was renamed the “MQ-9B Hunter-Killer” or “Reaper.”

[…]

It is four times as heavy; the turboprop engine is six times as powerful and doubles to speed to around 200 mph.

[….]

A Reaper can carry fourteen Hellfire missiles, or four missiles and a pair of laser-guided 500-pound bombs.

[…]

The flyaway price for Reaper is around $14 million for the basic model, or $20 million with all the trimmings, compared to $4 million for a Predator.

[…]

So instead of a cheap, ultra-long endurance, expendable drone, the Reaper resembles a manned aircraft. Predator operator Matt Martin describes the Reaper as “a longer-duration, lightly-armed (and much less survivable) version of the F-16.” Without the duration and price advantages, the Reaper comes perilously close to being in competition with the manned jets. As we have seen, this is often a fatal situation for a drone in the Air Force.

First-generation biofuel operations use food crops like corn, soy, and sugarcane as raw materials, or feedstocks

Monday, February 12th, 2024

Introducing a simple, renewable chemical to the pretreatment step can finally make biofuel production both cost-effective and carbon neutral:

Lignin is one of the main components of plant cell walls. It provides plants with greater structural integrity and resiliency from microbial attacks. However, these natural properties of lignin also make it difficult to extract and utilize from the plant matter, also known as biomass.

[…]

To overcome the lignin hurdle, [UC Riverside Associate Research Professor Charles] Cai invented CELF, which stands for co-solvent enhanced lignocellulosic fractionation. It is an innovative biomass pretreatment technology.

“CELF uses tetrahydrofuran or THF to supplement water and dilute acid during biomass pretreatment. It improves overall efficiency and adds lignin extraction capabilities,” Cai said. “Best of all, THF itself can be made from biomass sugars.”

[…]

First-generation biofuel operations use food crops like corn, soy, and sugarcane as raw materials, or feedstocks. Because these feedstocks divert land and water away from food production, using them for biofuels is not ideal.

Second-generation operations use non-edible plant biomass as feedstocks. An example of biomass feedstocks includes wood residues from milling operations, sugarcane bagasse, or corn stover, all of which are abundant low-cost byproducts of forestry and agricultural operations.

According to the Department of Energy, up to a billion tons per year of biomass could be made available for the manufacture of biofuels and bioproducts in the US alone, capable of displacing 30% of our petroleum consumption while also creating new domestic jobs.

Because a CELF biorefinery can more fully utilize plant matter than earlier second-generation methods, the researchers found that a heavier, denser feedstock like hardwood poplar is preferable over less carbon-dense corn stover for yielding greater economic and environmental benefits.

Using poplar in a CELF biorefinery, the researchers demonstrate that sustainable aviation fuel could be made at a break-even price as low as $3.15 per gallon of gasoline equivalent. The current average cost for a gallon of jet fuel in the U.S. is $5.96.

After a few years, SpaceX was making in-house 70 percent of the components of its rockets.

Sunday, February 11th, 2024

Elon Musk by Walter IsaacsonMusk was laser-focused on costs, Walter Isaacson explains (in his biography of Elon):

He challenged the prices that aerospace suppliers charged for components, which were usually ten times higher than similar parts in the auto industry.

His focus on cost, as well as his natural controlling instincts, led him to want to manufacture as many components as possible in-house, rather than buy them from suppliers, which was then the standard practice in the rocket and car industries. At one point SpaceX needed a valve, Mueller recalls, and the supplier said it would cost $ 250,000. Musk declared that insane and told Mueller they should make it themselves. They were able to do so in months at a fraction of the cost. Another supplier quoted a price of $ 120,000 for an actuator that would swivel the nozzle of the upper-stage engines. Musk declared it was not more complicated than a garage door opener, and he told one of his engineers to make it for $ 5,000. Jeremy Hollman, one of the young engineers working for Mueller, discovered that a valve that was used to mix liquids in a car wash system could be modified to work with rocket fuel.

After a supplier delivered some aluminum domes that go on top of the fuel tanks, it jacked up the price for the next batch. “It was like a painter who paints half your house for one price, then wants three times that for the rest,” says Mark Juncosa, who became Musk’s closest colleague at SpaceX. “That didn’t make Elon too enthusiastic.” Musk referred to it as “going Russian” on him, as the rocket hucksters in Moscow had done. “Let’s go do this ourselves,” he told Juncosa. So a new part of the assembly facility was added to build domes. After a few years, SpaceX was making in-house 70 percent of the components of its rockets.

It will not be feasible to match China fighter for fighter and missile for missile

Thursday, February 8th, 2024

During a July 2023 wargame, the Mitchell Institute tasked experienced operators, technologists, and engineers from the Air Force and defense industry to assess how a mix of uncrewed CCA (collaborative combat aircraft) and crewed combat aircraft could achieve air superiority over a peer aggressor (China):

One of the most important insights is the potential to use CCA as lead forces to help disrupt and suppress China’s advanced integrated air defense system (IADS), improve the lethality and survivability of the Air Force’s counterair forces, and magnify the service’s capacity to project combat mass into highly contested battlespaces. Experts agreed it will not be feasible to match China fighter for fighter and missile for missile in today’s battlespace, given the Air Force’s fighter force is now less than half the size it was in 1991. Accordingly, all three wargame teams proposed CONOPS that initially used CCA at scale to disrupt China’s IADS and level the playing field against the PLAAF.

[…]

All three wargame teams also chose to use a mix of CCA variants designed as airborne sensors, decoys, jammers, or weapon launchers to disrupt and stimulate the PLA’s IADS, locate its critical nodes, and begin to attrit threats to support crewed aircraft operations. Dispersing these functions across a mix of CCA would improve the Air Force’s operational resiliency and increase the number of airborne targets an adversary’s forces must attack. By design, lower-cost CCA may lack the mission systems and full functionalities of 5th generation fighters. However, an adversary has no reliable way of differentiating between how CCA are equipped and must address them all as threats. The key is understanding that CCA — in the same way remotely piloted aircraft (RPA) sensor-shooters pioneered a new way of conducting precision strikes — will be more than intelligence, surveillance, and reconnaissance (ISR) information gatherers.

Another insight is that CCA could increase the Air Force’s capacity to generate lethal mass for counterair operations. Appropriately equipped CCA can perform as force multipliers that increase the number of sensors and weapons the Air Force can project into contested battlespaces. CCA could also extend the sensor and weapon ranges of stealthy crewed aircraft they team with, increasing their lethality and survivability. This will require designing CCA with enough survivability to ensure they can reach their air-to-air weapons launch points in contested environments. Using CCA to reduce attrition of Air Force fighters and their crews would also have a major force multiplying effect over the course of a campaign — a key consideration given that DOD-mandated force cuts over the last 30 years caused the Air Force to divest its combat attrition reserves.

[…]

CCA could multiply the Air Force’s diminished combat inventory in another way: by enabling some of its non-stealthy combat aircraft to engage in the fight for air superiority in highly contested environments. For instance, notional CCA designs available to Mitchell Institute’s wargame experts included a long-range, air-launched design that carried two air-to-air weapons or four 250-pound class Small Diameter Bombs (SDBs). The experts used 4th generation F-15EXs and B-52 bombers operating outside the range of China’s IADS to launch these counterair CCA into contested area

Experts participating in Mitchell’s wargame also preferred to use a mix of lower-cost CCA they classified as expendable systems and more capable, moderate-cost CCA that can be recovered and regenerated for additional sorties or attritted if mission needs require in highly contested battlespaces. Experts chose to use expendable CCA in significant numbers during the first few days of their campaigns as airborne decoys, jammers, active emitters, and other ways that risked their loss in highly contested environments. And since these notional CCA could be ground-launched by rockets without the need to use runways, wargame experts chose to pre-position them at dispersed locations in the Philippines and Ryukyu Islands to improve the resiliency of the Air Force’s combat sortie generation operations. As their campaigns progressed, experts shifted toward using a larger number of moderate-cost recoverable/attritable CCA that carried larger payloads of weapons and could return to their forward operating locations to regenerate for additional sorties.

Finally, wargame experts suggested there is a need to develop concepts for operating CCA with other uncrewed aerial vehicles for counterair missions rather than solely using them as adjuncts for crewed aircraft. Of note, operating CCA in this way would require providing them with more advanced autonomy and other technologies that add to their cost.