Nanotechnology researchers based at Deakin University’s Institute for Frontier Materials claim to have found a super-efficient way to mechanochemically trap and hold gases in powders, which could radically reduce energy use in the petrochemical industry, while making hydrogen much easier and safer to store and transport:
Mechanochemistry is a relatively recently coined term, referring to chemical reactions that are triggered by mechanical forces as opposed to heat, light, or electric potential differences. In this case, the mechanical force is supplied by ball milling – a low-energy grinding process in which a cylinder containing steel balls is rotated such that the balls roll up the side, then drop back down again, crushing and rolling over the material inside.
The team has demonstrated that grinding certain amounts of certain powders with precise pressure levels of certain gases can trigger a mechanochemical reaction that absorbs the gas into the powder and stores it there, giving you what’s essentially a solid-state storage medium that can hold the gases safely at room temperature until they’re needed. The gases can be released as required, by heating the powder up to a certain point.
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This process, for example, could separate hydrocarbon gases out from crude oil using less than 10% of the energy that’s needed today. “Currently, the petrol industry uses a cryogenic process,” says Chen. “Several gases come up together, so to purify and separate them, they cool everything down to a liquid state at very low temperature, and then heat it all together. Different gases evaporate at different temperatures, and that’s how they separate them out.”
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“The energy consumed by a 20-hour milling process is US$0.32,” reads the paper. “The ball-milling gas adsorption process is estimated to consume 76.8 KJ/s to separate 1,000 liters (220 gal) of olefin/paraffin mixture, which is two orders less than that of the cryogenic distillation process.”
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Chen tells us the powder can store a hydrogen weight percentage of around 6.5%. “Every one gram of material will store about 0.065 grams of hydrogen,” he says. “That’s already above the 5% target set by the US Department of Energy. And in terms of volume, for every one gram of powder, we wish to store around 50 liters (13.2 gal) of hydrogen in there.”
Indeed, should the team prove these numbers, they’d represent an instant doubling of the best current solid-state hydrogen storage mass fractions, which, according to Air Liquide, can only manage 2-3%.

