Killing Innovation with Corner Cases and Consensus

Thursday, April 23rd, 2009

Steve Blank (The Four Steps to the Epiphany) discusses killing innovation with corner cases and consensus:

I was visiting a friend whose company teaches executives how to communicate effectively. He had just filmed the second of a series of videos called, Speaking to the Big Dogs: How mid-level managers can communicate effectively with C-level executives (CEO, VP’s, General Managers, etc.) As we were plotting marketing strategy, I mentioned that the phrase “Speaking to the Big Dogs” might end up as his corporate brand. And that he might want to think about aligning all his video and Internet products under that name.
We were happily brainstorming when one of his managers spoke up and said, “Well, the phrase ‘Big Dogs’ might not work because it might not translate well in our Mexican and Spanish markets.” Hmm, that’s a fair comment, I thought, surprised they even had international locations. “How big are your Mexican and Spanish markets,” I asked? “Well, we’re not in those markets today… but we might be some day.” I took a deep breath and asked, “Ok, if you were, what percentage of your sales do you think these markets would be in 5 years?” “I guess less than 5%,” was the answer.
Now I mention this conversation not because the objection was dumb, but because objections like these happen all the time when you’re brainstorming. And when you are brainstorming you really do want to hear all ideas and all possible pitfalls. But entrepreneurial leaders sometimes forget that in startups, you can’t allow a “corner case” to derail fearless decision making.

A corner case, Blank explains, is technically reasonable and has some probability of occurring, but its probability of occurring is less than your probability of running out of money.

The True Cost of Amazon’s New Kindle

Wednesday, April 22nd, 2009


A teardown analysis by market research firm iSuppli estimates the cost to build Amazon’s Kindle 2 at $185.49, or about 52% of its retail price of $359:

The research firm believes the most costly component in the Kindle 2 is its display. Designed by the privately held E Ink, based in Cambridge, Mass., the display was integrated into a final module by Taiwan’s Prime View International. ISuppli analyst Andrew Rassweiler, who supervised iSuppli’s teardown, pegged the cost of the display at $60, or about 42% of the cost of materials.

It’s a Real Car

Wednesday, April 22nd, 2009

Chuck Squatriglia of Wired has driven the three-wheel, two-seat, electric Aptera and says it’s a real car:

The 2e is about the size of a Honda Civic on the outside and a Honda CRX on the inside. It seats two people in relative comfort and has enough room to haul three sets of golf clubs or 22 bags of groceries. Wilbur [the president and CEO of Aptera Motors] knows this because he loaded that many in there himself.

Downtown San Francisco is no place to see what a car can do, especially when a nervous chief marketing officer keeps telling you you’re driving a $1 million prototype. But the 2e reminded us a lot of a Civic in terms of acceleration and handling. The accelerator pedal has a lot of travel and it takes getting used to, but once you punch it, the car moves with authority. The ride was a bit stiff and there’s no power steering, but the 1,700-pound car was nimble in traffic.

The 2e doesn’t have a transmission; power flows from the motor directly to the front wheels. A knob on the dash lets you select from three driving modes. D1 limits output to maximize range. D2 is for normal driving. D3 offers brisker acceleration. Wilbur says the 2e will do zero to 60 in “under 10 seconds,” which is on par with the Civic and Toyota Yaris, and says it tops out at 90 mph. He claims the car “handles like a bat out of hell.”
“It’s got no lean,” Wilbur said. “It’s completely flat.”

Wilbur was coy about the 2e’s specs because they’re still working on the car, so all we can tell you is it has a 13-kilowatt-hour lithium ion battery. Plug it in to a standard 110-volt, 10-ampere outlet and it’ll recharge “overnight.” Up that to a 220-volt, 30-ampere outlet and you’re good to go in four hours. Wilbur says the battery is good for 100 miles with two people, 250 pounds of stuff and the AC going full blast.

“We’re guaranteeing 100 miles of range,” he said. He figures the battery has a useful life of six years, at which point Aptera may offer them to solar- and wind-power generators for energy storage.

As for the looks, well, you’ll either love it or hate it. The 2e doesn’t place form over function, form is function. Everything about it was designed to maximize efficiency and squeeze every mile possible from the battery. Aerodynamics is key to that, Wilbur said, because 50 percent of the power a car uses at 55 mph is needed to push the air aside. Reduce drag and you reduce your energy needs.

Wilbur says the engineers considered making the 2e a conventional four-wheeler but scrapped the idea because the added weight and rolling resistance killed efficiency. “We lost 34 percent,” he said. “To recover that, the car would need a battery 50 percent bigger.”

That slick body is made of a proprietary honeycomb composite material, and Wilbur claims it’s six times stronger than steel. The 2e is currently undergoing crash testing, but Wilbur says it exceeds federal side-impact and roof-crush standards.

We won’t see a production model for another couple of months. It will be a little more square when viewed from the front, a concession made to increase interior room and allow the windows to roll down. That’s a smart move, because the car we drove could be called “cozy” and the windows don’t open.

The engineers have reworked the battery pack, which is located in a sealed compartment under the seats, to move it forward and shift the center of gravity toward the front. Wilbur says the production car carries 70 percent of its weight on the front wheels, which “is excellent for traction and handling.” They also brought the front wheels eight inches closer to the body and raised the ride height a bit.

Despite the tweaks, the car became more aerodynamic, and Wilbur says the production car will have a drag coefficient of 0.15. That will make the 2e the most aerodynamic production car in history, topping even the General Motors EV1.

Aptera plans to start production by the fourth quarter and says the car will have a list price between $25,000 and “the low 40s.” Something more specific will be nailed down once the company gets closer to the launch date, Wilbur says. As for what it’ll cost to drive, Wilbur says you’re looking at about a 1.5 cents a mile.

A list price between $25,000 and “the low 40s”? That’s quite a confidence interval.

Fear and Greed Have Sales of Guns and Ammo Shooting Up

Monday, April 20th, 2009

Fear and greed have sales of guns and ammo shooting up. That is, fear of another “assault weapon” ban has speculators buying up inventories and driving up prices, because they may go even higher if supply gets restricted:

Purchases of guns and ammunition are surging across the country. Nearly four million background checks — a key measure of sales because they are required at the purchase of a gun from a federally licensed seller — were performed in the first three months of 2009. That is a 27% increase over the same period a year earlier, according to the Federal Bureau of Investigation.
[...]
Many popular models of guns are back-ordered for a year or more. Some manufacturers are operating plants 24 hours a day. According to the 2009 edition of the Blue Book of Gun Values, the average price of European-made AK-47s — the famous Soviet-era military weapon now made in several countries — doubled from $350 last September to more than $700 by the end of 2008.
[...]
Of course, like all investments, guns do fluctuate in value. Weapons whose prices rose during the previous ban fell once it was lifted. “People I know in 2000 were buying Colts for $2,300 or $2,400,” says Dennis Williams, the owner of Guns & Leather Inc. in Greenbrier, Tenn. “Now you can buy a new Colt for $1,400.”
[...]
Randy Luth, the founder and president of DPMS Firearms LLC, in St. Cloud, Minn., one of the country’s largest manufacturers of AR-15s, says he recently saw rifles similar to his company’s at a gun store in the Phoenix area priced between $1,200 and $1,500, compared with a manufacturer’s suggested retail price of $800 or $900. “It’s difficult to find any AR-15 at a retail show or gun store selling for the manufacturer’s suggested retail price,” he says.

Economic survivalists take root

Friday, April 17th, 2009

Judy Keen of USA Today reports that economic survivalism is taking root as more families take steps toward self-sufficiency:

  • Stockpiling. When the stock market drops, orders surge for freeze-dried food, survival kits and emergency supplies, says Nitro-Pak president Harry Weyandt. One best seller: a $3,375 food reserve that feeds four people for three months.
  • Gardening. Sales of vegetable seeds and transplants are up 30% from 2008 at W. Atlee Burpee, the USA’s largest seed company. The National Gardening Association says 7 million more households will grow food this year than in 2008 — a 19% rise. A book on building root cellars is the top seller at Johnny’s Selected Seeds in Winslow, Maine, supervisor Joann Matuzas says.
  • Canning. Jarden Corp. says sales of its Ball and Kerr canning and preserving products are up more than 30% from 2008. Sonya Staffan, owner of The Jam and Jelly Lady commercial cannery in Lebanon, Ohio, is offering twice as many classes this year.
  • Sewing. More people are learning to sew so they can mend clothes and make home décor, says Rachel Cohen, spokeswoman for SVP Worldwide, owner of sewing-products makers Singer and Husqvarna Viking.
  • Relocating. Steve Saltman, general manager of LandAndFarm.com, a national real estate company, says more customers want to “live simply in a less-expensive place.” Jonathan Rawles of SurvivalRealty.com says more people moving to rural areas “are specifically worried about economic and social instability.”

Buying Utopia

Friday, April 17th, 2009

Buying Utopia is expensive — and it rarely turns out as promised:

I read an article today about a gang called Global Wind Systems, Inc that is bringing a “ray of hope” to Michigan where the unemployment rate is the nation’s highest and the economy is something out of a Marx Brothers comedy. These guys are “creating” 250 jobs and the big boss — a guy named Chris Long — thinks being in Michigan is great because “unions are fantastic for us”. I put the word ‘create’ in quotes because the idea that these guys have created jobs would be like saying I went to the grocery store and ‘created’ the gallon of milk I walked out with. Nothing was created — Michigan paid this guy $7.3 million. It would be more accurate to say that the woeful economy of Michigan spent $7.3 million to buy 250 jobs.

Let’s set the job debacle and often insane leadership of the state of Michigan aside, however, and take a look at the bigger picture — and the picture is very, very big indeed. 7.3 million is a lot of bucks by any measure, but it is a drop in the bucket for environmental improvement these days. The bankrupt state is ready to plow another half billion into this and similar ventures. And Mr. Long is just getting started — he is going to turn all that cash into 2,000 jobs. And he is going to sell his wind generators for $2.5–3 million a pop. Creating jobs and saving the plant is happening on an epic scale in Michigan, apparently. No small measures in the Great Lakes State.

You can read the results of similar investments in Spain where they came to the conclusion that “for every green job that’s created with government funding, 2.2 regular jobs are lost and that only one in 10 green jobs wind up being permanent”.

The planet is going to be saved — if it needs saving — by kaizen, not by such grandiose schemes.

Classic Mistakes Enumerated

Thursday, April 16th, 2009

Steve McConnell (Rapid Development) notes that some ineffective software development practices have been chosen so often, by so many people, with such predictable, bad results that they deserve to be called classic mistakes:

Most of the mistakes have a seductive appeal. Do you need to rescue a project that’s behind schedule? Add more people! Do you want to reduce your schedule? Schedule more aggressively! Is one of your key contributors aggravating the rest of the team? Wait until the end of the project to fire him! Do you have a rush project to complete? Take whatever developers are available right now and get started as soon as possible!

Developers, managers, and customers usually have good reasons for making the decisions they do, and the seductive appeal of the classic mistakes is part of the reason these mistakes have been made so often. But because they have been made so many times, their consequences have become easy to predict, and they rarely produce the results that people hope for.

He goes on to enumerate three dozen classic mistakes.

Two Ideas That Would Explode If Combined

Tuesday, April 14th, 2009

Paul Graham has been holding in his head two ideas that would explode if combined — metaphorically:

The first is that startups may represent a new economic phase, on the scale of the Industrial Revolution. I’m not sure of this, but there seems a decent chance it’s true. People are dramatically more productive as founders or early employees of startups — imagine how much less Larry and Sergey would have achieved if they’d gone to work for a big company — and that scale of improvement can change social customs.

The second idea is that startups are a type of business that flourishes in certain places that specialize in it — that Silicon Valley specializes in startups in the same way Los Angeles specializes in movies, or New York in finance.

What if both are true? What if startups are both a new economic phase and also a type of business that only flourishes in certain centers?

When in doubt, go to your customers

Tuesday, April 14th, 2009

When in doubt, go to your customers, Norm Brodsky (The Knack) says, looking back at the transit strike his fledgling courier service faced in its first year:

I realized I was facing a potential disaster. Perfect Courier was barely seven months old. We were doing about $30,000 or $40,000 a month in sales. Deliveries by car or truck accounted for about one-third of our revenue. The rest came from messengers who got around the city on public transportation. Losing the messenger sales would cripple us. Granted, we could live off our receivables for a while, but we wouldn’t be generating very many new ones. What would we do when the cash ran out?

And there were other issues: How would our people get to work? For that matter, how would our customers’ people get to work? Would we be able to keep selling? Would our customers stop paying us? How would we meet payroll? We couldn’t very well lay everybody off for the duration of the strike, which — for all we knew — could go on for months. Somehow, we had to come up with a plan that would allow us to survive until some sort of settlement was reached. But what kind of a plan?

I was at a loss. I decided I needed advice from someone who’d been through the previous transit strike, in 1966, and could perhaps tell me what to expect. As it happened, one of our clients was a major accounting firm called Oppenheim, Appel, Dixon & Company. The head of the mailroom there was a guy named Sam Revson, who’d been around forever and whom I held in high regard. Because the strike was scheduled for the busiest part of the tax season, I figured Sam might have made some contingency plans, and I wanted to know what they were.

I dropped by his office one day in the middle of March. “Sam,” I asked, “what are you doing for the strike?”

“Why?” he said. “Are you thinking of transporting people during the strike?”

The thought hadn’t occurred to me, but it sounded like a reasonable possibility. “Yeah,” I said.

“That’s a great idea,” he said. “We could really use you. It makes sense, because you have vehicles already.”

“Yeah,” I said. “They’re ready to go.”

“Particularly being located next to Penn Station, like you are,” he said. “Assuming the Long Island Railroad doesn’t go out, people could just walk across the street, and you could take them downtown. But how are you going to handle the pickup at the end of the day? Have everybody meet somewhere?”

“Yeah,” I said. “That’s what I’m thinking.”

“It’s probably the way to go,” Sam said. “What are you going to charge?”

“I figure $20 a person,” I said, picking a number out of the air.

“Each way or round trip?” he asked. He didn’t seem to have any problem with the price.

“Each way,” I said. “So, $40 round trip.”

“How are you going to know which people are coming back with you?” he asked.

“Once we take them downtown, we assume they’re coming back, and so you have to pay for the round trip.”

“OK,” Sam said. “Are you going to issue passes or sell tickets or what?”

“We’re going to issue passes,” I said. “And we’re going to number them. How many people do you think you’ll have?”

“Well, if it’s just a transit strike, not a Long Island Railroad strike, we’ll have about 50 people,” he said. “How often do you plan to run the shuttle?”

Suddenly, it’s a shuttle. “About every half-hour,” I said. “They’ll come up to our place. We’ll have coffee and doughnuts for them, at no charge.”

“What if there’s a Long Island Railroad strike as well?” he asked.

“We’ll have a carpool service,” I said, thinking fast. “We’ll have pickup points on Long Island, one on the North Shore, one on the South Shore, and a couple in Queens.”

“Sounds good,” Sam said. “Do you want a deposit?”

“Yeah, of course,” I said, “and I’ll need a week’s worth, because we have to set up this whole system. You’re the first person I came to, because you’re our best customer. I have only so much capacity. If you want to do this, I’ll need the deposit right now.”

“OK,” he said. “What if the strike doesn’t happen?”

“The deposit is nonrefundable,” I said.

“OK,” he said. I left with a check for $10,000.

When I got back to my office, I told everybody what had happened, and we all had a good laugh. Then we went to work calling our other customers, making laminated strike passes, and figuring out how we were going to accommodate all the people who wanted to take advantage of our new service. The truth was, we had only four vehicles, and we had to get our own people to work as well. “How can we possibly do this?” my employees asked as more and more customers signed up.

“I have no idea,” I said, “but we’d better come up with something.”

We decided to call everyone we knew who worked in Manhattan and owned a car. “Here’s the deal,” we said. “We’re going to pay you to drive into the city, plus we’ll cover your parking, gas, tolls, everything. You’re going to have to drive anyway. With us, you can make money doing it. You just have to agree to take some other people with you.”

We managed to put together a network of about 40 drivers — friends, friends of friends, relatives, friends of relatives, relatives of friends, you name it — and were ready when the strike began on April 1. Coordinating the operation proved to be the biggest challenge. During the strike, some of the drivers got sick, while others ran into conflicts and couldn’t make it. The needs of our customers were constantly changing as well. I wound up sleeping at the office along with two of my employees to handle the calls that came in from customers all night long and to find replacements for the dropout drivers.

In the end, the transit strike lasted almost two full workweeks. The Long Island Railroad workers went out as well, but only for a day. Still, the city was in chaos. There weren’t nearly enough cabs to accommodate the thousands of people looking for rides. We did our best to adapt. Among other things, we came up with a new system for the messengers who didn’t depend on public transportation. Far from declining, our messenger and delivery business boomed during the strike. So did our new car service. As word spread about what we were doing, more and more people contacted us. Commuters arriving on the Long Island Railroad would come across the street to our office and ask for a lift downtown. We’d tell them, “Unless you’re a customer, we can’t help you.” We landed a lot of new accounts that way.

Just as important, our ties with our existing customers became closer. Before the strike, for example, we’d had only a small portion of the delivery business that Sam’s firm did, and we’d had no contact with the senior people. During the strike, we saw them every day, and they became our friends, as did the executives at other accounts. They came to our office for coffee and doughnuts. Our people would serve them and then drive them downtown. A lot of them increased the amount of business they did with us. At the end of the strike, our monthly sales were more than twice what they’d been at the beginning.

By then, of course, we were ready for it to be over. Although we’d done well financially, the 11 days of the strike had been utterly exhausting. Aside from the additional cash and the new sales, I took away from the episode one of the most important lessons I’ve learned in business: When in doubt, go to your customers.

Sinking the Boat or Missing the Boat

Tuesday, April 14th, 2009

James Surowiecki notes that firms going into a recession are worried more about either sinking the boat or missing the boat:

In the late nineteen-twenties, two companies — Kellogg and Post — dominated the market for packaged cereal. It was still a relatively new market: ready-to-eat cereal had been around for decades, but Americans didn’t see it as a real alternative to oatmeal or cream of wheat until the twenties. So, when the Depression hit, no one knew what would happen to consumer demand. Post did the predictable thing: it reined in expenses and cut back on advertising. But Kellogg doubled its ad budget, moved aggressively into radio advertising, and heavily pushed its new cereal, Rice Krispies. (Snap, Crackle, and Pop first appeared in the thirties.) By 1933, even as the economy cratered, Kellogg’s profits had risen almost thirty per cent and it had become what it remains today: the industry’s dominant player.

You’d think that everyone would want to emulate Kellogg’s success, but, when hard times hit, most companies end up behaving more like Post. They hunker down, cut spending, and wait for good times to return. They make fewer acquisitions, even though prices are cheaper. They cut advertising budgets. And often they invest less in research and development. They do all this to preserve what they have. But there’s a trade-off: numerous studies have shown that companies that keep spending on acquisition, advertising, and R. & D. during recessions do significantly better than those which make big cuts. In 1927, the economist Roland Vaile found that firms that kept ad spending stable or increased it during the recession of 1921-22 saw their sales hold up significantly better than those which didn’t. A study of advertising during the 1981-82 recession found that sales at firms that increased advertising or held steady grew precipitously in the next three years, compared with only slight increases at firms that had slashed their budgets. And a McKinsey study of the 1990-91 recession found that companies that remained market leaders or became serious challengers during the downturn had increased their acquisition, R. & D., and ad budgets, while companies at the bottom of the pile had reduced them.

Lambic Beer

Thursday, April 9th, 2009

Lambic beer — which is “startlingly sour, like plain yogurt, and full of musty and meaty flavors” — used to be the only kind of beer:

Lambic is brewed only in Brussels and a few towns on the city’s western edge — and only a dozen breweries make it. Cantillon makes around 32,000 gallons a year; Anheuser-Busch InBev pumps out more than 1.3 billion gallons of Bud Light annually. Bottles are easy to find in Brussels, but it’s likely to take a committed search anywhere else.

All beer starts out roughly the same: Some sort of grain is cooked in water to turn its starches to sugar. The brewer then adds yeast to turn the sugars to alcohol.

Brewers of lambic skip that last step. At Cantillon, the cooked grain-broth — wort, it’s called — is pumped up to the attic, then dumped into a giant, copper tub beneath the eaves that looks like a children’s splashing pool. It cools there overnight, picking up the wild yeasts and bacteria floating in the Brussels air.

This is the same method the first human to concoct beer most likely used thousands of years ago. Like true sourdough bread and natural yogurt, lambic is resolutely pre-industrial and is fermented with whatever bugs happen to be nearby.

Belgian scientists have deconstructed lambic and found scores of different species of micro-flora. Two important types are lactic-acid bacteria, which make lambic sour, and yeasts of the genus Brettanomyces, among them B. bruxellensis, which give lambic its characteristic aroma. “Horse blanket” is the term favored by beer cognoscenti. This is not a terribly useful olfactory cue for those of us who dwell in cities, but the scent is of hay and must — and also of something very much alive. It is a weird concept for beer, no doubt, but strangely compelling and astoundingly complex. Needless to say, sour mustiness is a tough sell — don’t look for commercials of sweaty young things dancing to reggaeton and taking swigs from bottles of lambic.

It’s not just the sour taste that led brewers to emphasize other styles of beer:

Lambic brewing as done at Cantillon would drive the bean-counters of a big brewery mad. Cantillon can brew only in the colder months, when the weather is right; the brewery gets in about 20 working days a year — if the weather turns suddenly warm, a batch can be spoiled. Most of the product sits in inventory for years before being sold, and the long aging in wooden casks means about a third of what’s brewed is lost to evaporation — the “angel’s share,” as it’s known.

“The angels of Brussels are great gourmands,” the elder Mr. Van Roy says, standing in the attic amid sacks of grain, an orange scarf knotted at his throat.

“The big brewers can’t work like us,” he says. “It’s impossible. They have staff and other expenses.” At Cantillon, “there are no directors or administrators. There’s a father, a mother, children and now grandchildren.”

Apologies Work

Wednesday, April 8th, 2009

Apologies work, Peter Bregman reminds us:

A friend of mine, Paul Rosenfield, was skiing with his six-year-old son Yonah when Yonah fell. It was not a terrible fall, but the binding didn’t release and Yonah broke his leg. After an emotionally wrenching day spent in the emergency room tending to his child, Paul went to the shop to return the skis and speak with the owner.

The owner of the shop immediately became defensive. He claimed the bindings were set within the normal acceptable range for Yonah’s 40-pound weight (in fact one reading showed the binding set above 60 pounds). He claimed he used a special machine to calibrate the setting, a machine that had been used in several court cases. And he initially resisted Paul’s request to see the printout from the machine’s test.

Paul went into the shop to have a conversation and he left angry enough to sue.

I asked him what the shop owner could have said that would have given him a different feeling.

“If he had been more concerned with the injury than protecting himself, if he had apologized, if he hadn’t tried to cover over the fact that the bindings were too tight, if he hadn’t given me a hard time about asking for a copy of the measurement printout, if he hadn’t mentioned how many times his machine was used in lawsuits, then I would have left feeling less angry.”

We try so hard to protect ourselves from lawsuits that we bring on lawsuits. We forget that we are human beings dealing with other human beings. And what human beings want more than anything is empathy — to be cared for and treated with respect.

By avoiding responsibility, empathy, and apology, the shop owner became a target for all of Paul’s anger about the accident.

In a study of medical malpractice lawsuits, the top five reasons people gave for initiating the lawsuit were:

  1. So that it would not happen to anyone else
  2. I wanted an explanation
  3. I wanted the doctors to realize what they had done
  4. To get an admission of negligence
  5. So that the doctor would know how I felt

And the number one thing the doctor or hospital could have done to prevent the lawsuit? An explanation and apology.

When the University of Michigan Health System experimented with full disclosure, existing claims and lawsuits dropped from 262 in 2001 to 83 in 2007.

Apologies work. Real, heartfelt empathy between one person and another diffuses anger and builds relationships. Defensiveness and resistance to admit mistakes creates anger.

Managed by Bean Counters

Monday, April 6th, 2009

Cringely looks back at his Three Mile Island memories — and draws some parallels:

Now nuclear energy can be mighty dangerous and is not something to be messed with lightly, but another irony in this story is that nuclear power is actually pretty simple compared to many other industrial processes. The average chemical plant or oil refinery is vastly more complex than a nuclear power plant. The nuke plant heats water to run a steam turbine while a chemical plant can make thousands of complex products out of dozens of feedstocks. Their process control was totally automated 30 years ago and had an amazing level safety and interlock systems. A lot of effort was put into the management of chemical plant startup, shutdown, and maintenance. The chemical plant control system was designed to force the highest safety. So when manufacturing engineers from chemical plants looked at TMI, they were shocked to see the low-tech manner in which the reactors were controlled and monitored. To the chemical engineers it looked like an accident waiting to happen.

The folks at TMI did not really know how to manage the technology of a nuclear power plant, and that led to a huge mess. The same thing has now happened to our economy. Congress changed the banking and mortgage lending rules without regard to their purpose. Many firms bought derivative securities without the slightest thought to the math behind them or the risk they were incurring. Nuclear power plants run on a chain reaction process of atomic decay. Our government and investment community created a chain reaction of economic decay.

Chemical plants were better designed than nuclear power plants in part because Congress did not legislate how the chemical industry designed their plants. But more importantly most chemical firms of that era had CEO’s with engineering degrees. They had respect for the technology and the risk of misusing it. But that doesn’t make the chemical industry blameless. With the off-shoring of manufacturing a lot of chemical production is now being done in places where there is little respect for the dangers of technology. The chemical industry’s TMI was Bhopal. There will be more Bhopal’s coming because those companies are now being managed by bean counters, not engineers.

An old engine learns new solar-power tricks

Wednesday, April 1st, 2009

An old engine learns new solar-power tricks as Infinia brings in auto-industry suppliers:

Six University of Washington professors founded Infinia in 1985 to commercialize their invention: a heart pump that used a tiny Stirling engine and would never need replacing. Unfortunately, the heat source was a small, shielded chunk of plutonium-238. Not the weapons-grade stuff, and perfectly safe inside its core — but the U.S. government withdrew vital funding, fearing that terrorists would start targeting heart patients.

Infinia launched several other ill-fated Stirling projects, including the power source for a NASA deep-space exploration probe that the agency has yet to build. So Sitton was called in to recruit a management team, find investors and carve out a market.

“The founders always had the idea that somehow they would find their way into the consumer market,” says Sitton, 47. “But they never had sufficient cash to pull it off.”

Sitton was impressed by the company’s technology. Infinia’s founders showed him their design for a solar-powered Stirling engine, with the heat provided by what looked like a large, mirrored satellite dish. The other end was cooled by a car-radiator system. A mechanical drive kept the dish pointed at the sun throughout the day. At night it folded up like a flower to help retain heat (with a small biofuel tank as backup).

Using the Stirling as a generator, Infinia could convert 24% of the sunlight hitting the dish into electricity — a better conversion rate than most solar panels have. Sitton needed no further convincing. He went hunting for investors just as the solar market was heating up. Since 2005 he has secured $70 million in funding from venture firms such as Vulcan Capital, owned by Microsoft co-founder Paul Allen.

Soon Infinia landed its first client: the U.S. Army. The solar generator was easy to disassemble and move around, and it didn’t give off detectable heat like a diesel generator, making it perfect for combat operations.

Sitton’s long-term plan is to build solar farms that can be hooked up to the electric grid just about anywhere it’s sunny. His goal is to produce 100,000 Infinia Solar Systems in 2010, with an initial price of $15,000 each.

But how to manufacture solar Stirling engines in bulk? The solution soon became clear: use the engineering skills and scalable operations of auto-industry suppliers, many of which have been left idle by Detroit’s decline. The industry has the capacity to build 17 million autos a year but turned out just 10 million last year. And because internal combustion engines are more complex than Stirling engines, auto suppliers can easily adapt.

Sitton contracted out the various solar-engine components to 60 engineering companies, mostly in the U.S. The most important pieces, the dish and the engine, are being manufactured by two top-tier auto suppliers, Autoliv and Cosma.

“Companies that wouldn’t take our calls a couple of years ago are now pursuing us aggressively,” says Gregg Clevenger, Infinia’s CFO. “They want to focus on a growth industry rather than a shrinking industry.”

Monopoly Killer

Tuesday, March 31st, 2009

Andrew Curry of Wired calls The Settlers of Catan a Monopoly killer and the perfect German board game:

In 1991, Klaus Teuber was well on his way to becoming one of the planet’s hottest board game designers. Teuber (pronounced “TOY-burr”), a dental technician living with his wife and three kids in a white row house in Rossdorf, Germany, had created a game a few years earlier called Barbarossa and the Riddlemaster, a sort of ur-Cranium in which players mold figures out of modeling clay while their opponents try to guess what the sculptures represent. The game was a hit, and in 1988 it won the Spiel des Jahres [Game of the Year] prize — German board gaming’s highest honor.

Winning some obscure German award may not sound impressive, but in the board game world the Spiel des Jahres is, in fact, a very, very big deal. Germans, it turns out, are absolutely nuts about board games. More are sold per capita in Germany than anywhere else on earth. The country’s mainstream newspapers review board games alongside movies and books, and the annual Spiel board game convention in Essen draws more than 150,000 fans from all walks of life.

Released in 1995, The Settlers of Catan only recently caught fire in the U.S.

Because of this enthusiasm, board game design has become high art — and big business — in Germany. Any game aficionado will tell you that the best-designed titles in the world come from this country. In fact, the phrase German-style game is now shorthand for a breed of tight, well-designed games that resemble Monopoly the way a Porsche 911 resembles a Chevy Cobalt.

But back in 1991, despite having designed a series of successful German-style titles, Teuber still thought of making board games as a hobby, albeit a lucrative one. “With all the games, we would sell 300,000 the first year and then next to nothing the next,” he says. So Teuber stuck with his day job selling dental bridges and implants, struggling to keep afloat the 60-person business he had inherited from his father. At night he would retreat to his basement workshop and play.

One day Teuber began tinkering with a new theme for a game: an uncharted island. In his original vision, players would slowly discover the island by flipping over tiles, then establish colonies using the indigenous natural resources. The game incorporated elements of other ideas Teuber was working on, but for some reason this one seemed special. “I felt like I was discovering something rather than inventing it,” Teuber says.

Every once in a while, he would bring the new game upstairs to test it out on his family. They would play along, but Teuber could tell that the game wasn’t working. Sometimes, in the middle of a match, he would notice his youngest son, Benny, reading a comic under the table. Other times his wife would suddenly remember a load of laundry that needed immediate attention. After each of these sessions, Teuber would haul the game back downstairs for further refinement. He repeated this process over the course of four years.

Eventually, Teuber whittled his invention down to a standard pair of dice, a handful of colored wooden houses that represented settlements and cities, stacks of cards that stood for resources (brick, wool, wheat, and others), and 19 hexagonal cardboard tiles that were arranged on a table to form the island. He had hit on something with this combination — the enthusiasm on family game night was palpable. During nearly every session, he, his wife, and their children would find themselves in heated competition. The game was done, Teuber decided. He called it Die Siedler von Catan, German for “The Settlers of Catan.”


Released at the annual Essen fair in 1995, Settlers sold out its initial 5,000 copies so fast that even Teuber doesn’t have a first edition. That year, it won the Spiel des Jahres and every other major prize in German gaming. Critics called it a masterpiece. Fans couldn’t get enough, snapping up 400,000 copies in its first year. “It was a maturation of the form,” says Stewart Woods, a board game scholar at Curtin University of Technology in Perth, Australia. “It wasn’t until Settlers that the whole thing broke wide open.”

Since its introduction, The Settlers of Catan has become a worldwide phenomenon. It has been translated into 30 languages and sold a staggering 15 million copies (even the megahit videogame Halo 3 has sold only a little more than half that). It has spawned an empire of sequels, expansion packs, scenario books, card games, computer games, miniatures, and even a novel — all must-haves for legions of fans. And it has made its 56-year-old inventor a household name in every household that’s crazy about board games, and a lot that aren’t.

Most impressive of all, though, Settlers is actually inducting board-game-averse Americans into the cult of German-style gaming. Last year, Settlers doubled its sales on this side of the Atlantic, moving 200,000 copies in the US and Canada — almost unheard-of performance for a new strategy game with nothing but word-of-mouth marketing. It has become the first German-style title to make the leap from game-geek specialty stores to major retailers like Barnes & Noble and Toys “R” Us.

Settlers is now poised to become the biggest hit in the US since Risk. Along the way, it’s teaching Americans that board games don’t have to be either predictable fluff aimed at kids or competitive, hyperintellectual pastimes for eggheads. Through the complex, artful dance of algorithms and probabilities lurking at its core, Settlers manages to be effortlessly fun, intuitively enjoyable, and still intellectually rewarding, a potent combination that’s changing the American idea of what a board game can be.