What Toyota knows that GM doesn’t

Friday, November 21st, 2008

I’m not sure it’s what Toyota knows that GM doesn’t so much as what Toyota does:

Do you know how many hourly jobs GM has laid off from 2006 to July 2008? Take a guess. How about 34,000? And now, they’re talking about another 5,500 layoffs.
[...]
How many hourly jobs has Toyota’s American production system laid off in the same time frame? Zero. That’s right. ZERO. How? Isn’t Toyota experiencing the same slow down in auto sales as GM is? Yes, it is. And yes, Toyota has halted production at its Texas and Indiana plants for the past 3 months. But the 4,500 people who work at those plants have not been laid off.
[...]
“This was the first chance we’ve really had to live out our values,” says Latondra Newton, general manager of Toyota’s Team Member Development Center in Erlanger, Ky. “We’re not just keeping people on the payroll because we’re nice. At the end of all this, our hope is that we’ll end up with a more skilled North American workforce.”

Interesting. But what does that last line mean? “At the end of all this, our hope is that we’ll end up with a more skilled North American workforce.” It means that while these employees were not manufacturing automobiles, they were in training. They were doing safety drills, participating in productivity improvement exercises, attending presentations on material handling and workplace hazards, taking diversity and ethics classes, attending maintenance education and taking a stream of online tests to measure and record their skill improvements. Toyota is shifted the Texas and Indiana workers temporarily to Toyota plants whose assembly lines were moving at full speed, such as the Camry assembly plant in Georgetown, Ky. In addition to all of this, the workers also spent some time painting the plants and even helped build Habitat for Humanity homes. And they were getting paid.
[...]
When, not if, the plants return to full production, Toyota will have well trained employees on the front line, ready and able to meet the demand for their vehicles. And not only will they be well trained, they’ll be happy and motivated to work. Because Toyota is willing to go to the mat for their people, their people will be willing to do the same for Toyota.

That’s the element of the Toyota Production System (TPS) that no one wants to emulate — Add value to the organization by developing your people and partners.

Developer strikes it rich with iPhone game

Wednesday, November 19th, 2008

Developer strikes it rich with iPhone game:

Priced at $5, “Trism” earned Demeter $250,000 in profits the first two months.

“It’s done phenomenal business,” said Demeter, 29, who lives in the California’s San Francisco Bay area. “I’m very honored that so many people would enjoy my game. I get e-mails from 50-year-old ladies who say, “I don’t play games, but I love Trism.’ That’s the coolest thing.”
[...]
Demeter took his crack after attending an iPhone conference in the summer of 2007. He spent months afterward brainstorming, by himself and with friends, about how to create an original game for the device. Once he got the idea for “Trism” in February he spent another four months coding the game on nights and weekends.

The result is a puzzle game, like “Bejeweled,” in which players manipulate a colorful grid of triangles. Players score points by lining up three or more like-colored triangles in a row, with an iPhone twist: The triangles rearrange themselves depending on which way the player rotates the phone.

“I did the game myself, basically. I had a buddy of mine who actually came up with the name ‘Trism.’ I paid him a couple of grand. But other than that it [was] just me,” Demeter told CNN. “It’s a very simple-to-learn, hard-to-master puzzle game. It wasn’t as hard [to develop] as a 3-D, gun-and-battle kind of game. But for the one-man team that I was, it was definitely a challenge.”

After scoring a hit, what did Demeter decide to do?

Demeter quit his bank job two months ago and has launched a company, Demiforce, to develop more electronic games. Now he has a salaried staff, five games in development and two coming out by Christmas, including a spinoff to “Trism” called “Trismology.”

We’ll see if his luck continues.

Chinese May Buy GM and Chrysler

Wednesday, November 19th, 2008

Chinese May Buy GM and Chrysler — which, I suppose, terrifies many Americans:

A take-over of a large overseas auto maker would fit perfectly into China’s plans. As reported before, China has realized that its export chances are slim without unfettered access to foreign technology. The brand cachet of Chinese cars abroad is, shall we say, challenged. The Chinese could easily export Made-in-China VWs, Toyotas, Buicks. If their joint venture partner would let them. The solution: Buy the joint venture partner. Especially, when he’s in deep trouble.

At current market valuations (GM is worth less than Mattel) the Chinese government can afford to buy GM with petty cash. Even a hundred billion $ would barely dent China’s more than $2t in currency reserves. For nobody in the world would buying GM and (while they are at it) Chrysler make more sense than for the Chinese. Overlap? What overlap? They would gain instant access to the world’s markets with accepted brands, and proven technology.

Peter Schiff Was Right

Sunday, November 16th, 2008

He seems half-crazy, but Peter Schiff was right when he predicted the current crisis — all while other “experts” openly laughed at him:

(Hat tip à mon père.)

To Some, the Ultimate Fight

Saturday, November 15th, 2008

I really should get over the shock of seeing positive MMA coverage in the MSM. From the WSJ comes To Some, the Ultimate Fight:

Saturday night in Las Vegas, Randy Couture will step into an eight-sided ring surrounded by a steel cage and stare down Brock Lesnar, a 31-year-old former NCAA wrestling champion who is six inches taller, at least 40 pounds heavier and 14 years younger. Mr. Couture, who is 45, will then have 25 minutes to knock his opponent unconscious, force him to quit or control him thoroughly enough to win by decision.

To do this will take everything he’s learned in a lifetime of fighting: a deep knowledge of leverage and posture earned over decades as an Olympic-caliber Greco-Roman wrestler, Brazilian jiujitsu techniques honed over the last 12 years against top Russian, Japanese and Dutch fighters, specialized boxing tactics and a peerless ability to read and exploit a rival’s weakness. All of this has made Mr. Couture the Ultimate Fighting Championship’s heavyweight champion and one of the greatest masters of mixed martial arts, a sport that has developed over the last 15 years from a novelty into a legitimate rival to boxing that some consider the world’s most sophisticated combative art.

Pay-per-view-television experts say it’s possible that Saturday’s fight, at the MGM Grand in Las Vegas, could draw more than a million buys at $44.95 apiece, which would match the sport’s record and rank higher than all but two boxing matches from the last four years.
[...]
For more than a century, this primal drive to watch people fight has been satisfied by boxing, a traditional sport that tests combat ability along just one dimension: punching. Mixed martial arts permits a much wider range of striking (kicking and open-hand hits are permitted, as are most blows below the waist) as well as submissions, takedowns, and ground fighting, testing ability of all three. Fighters combine elements of martial arts including muay Thai, a form of boxing that allows the use of the knees, elbows and feet; sambo, a Russian variant of judo; and even karate. To be effective, a fighter has to develop a well-rounded game. Without extensive training, even a world-class wrestler or boxer can be thrashed.
[...]
Today, the sport puts on about two dozen major events a year here, mostly on pay-per-view television. Although there are other promotional bodies and feeder leagues, the UFC is the largest and most established: It hosts fights in largest venues, purses and bonuses for major fights can surpass $2 million, and is now sanctioned in 37 of the 45 states with athletic commissions.

If Dubai sneezes, who gets a cold?

Friday, November 14th, 2008

If Dubai sneezes, who gets a cold?

But even ultra-affluent Dubai is fragile these days. You see, this gem of the postmodern, globalized economy doesn’t really produce anything of value — its oil accounts for only about 5% of gross domestic product. Its economy relies on services, tourism and … that’s about it, actually. Those elaborate hotels, malls, amusement parks and skyscrapers? Heavily leveraged — built out of the shifting sands and the same intoxicating thin air that sustained Wall Street until recently.

And Dubai may be going down. The oil-rich neighbors that helped finance its boom have seen oil prices plummet, and worldwide, credit for speculative real estate projects is drying up. On Wednesday, the Dubai Financial Market closed lower than at any time in nearly four years; down 61% this year. Sooner or later, even the suntanned loafers here are going to feel the pinch.

I’m tempted to cheer, but unfortunately, the pain won’t be confined to the super-rich.

Nearly 80% of the United Arab Emirates’ population is made up of migrant laborers brought in to build Dubai’s skyscrapers and clean its luxurious hotels. These migrants come from India, Bangladesh, Pakistan, Uzbekistan and other poor and fragile regions, and once in Dubai, they work long hours in poor conditions, earning an average of $4 a day.

But it’s still more than they’d earn at home, and the wages they send back to their families help fuel development in their own countries. The U.A.E. is the world’s third-largest sender of remittances; its migrants send an estimated $6.5 billion to their home countries each year, an amount that rivals (and for some countries dwarfs) formal international development aid. If opportunities in Dubai (and other wealthy, migrant-dependent regions) diminish — and they will — many of those migrants will be forced back home, reducing remittances and increasing the pool of labor in fragile states already struggling with high unemployment rates.

The End of Wall Street’s Boom

Thursday, November 13th, 2008

Michael Lewis describes The End of Wall Street’s Boom — but first he describes how and why he wrote Liar’s Poker 20 years ago, when he thought the end was imminent:

To this day, the willingness of a Wall Street investment bank to pay me hundreds of thousands of dollars to dispense investment advice to grownups remains a mystery to me. I was 24 years old, with no experience of, or particular interest in, guessing which stocks and bonds would rise and which would fall. The essential function of Wall Street is to allocate capital — to decide who should get it and who should not. Believe me when I tell you that I hadn’t the first clue.

I’d never taken an accounting course, never run a business, never even had savings of my own to manage. I stumbled into a job at Salomon Brothers in 1985 and stumbled out much richer three years later, and even though I wrote a book about the experience, the whole thing still strikes me as preposterous — which is one of the reasons the money was so easy to walk away from. I figured the situation was unsustainable. Sooner rather than later, someone was going to identify me, along with a lot of people more or less like me, as a fraud. Sooner rather than later, there would come a Great Reckoning when Wall Street would wake up and hundreds if not thousands of young people like me, who had no business making huge bets with other people’s money, would be expelled from finance.

When I sat down to write my account of the experience in 1989 — Liar’s Poker, it was called — it was in the spirit of a young man who thought he was getting out while the getting was good. I was merely scribbling down a message on my way out and stuffing it into a bottle for those who would pass through these parts in the far distant future.

Unless some insider got all of this down on paper, I figured, no future human would believe that it happened.

I thought I was writing a period piece about the 1980s in America. Not for a moment did I suspect that the financial 1980s would last two full decades longer or that the difference in degree between Wall Street and ordinary life would swell into a difference in kind. I expected readers of the future to be outraged that back in 1986, the C.E.O. of Salomon Brothers, John Gutfreund, was paid $3.1 million; I expected them to gape in horror when I reported that one of our traders, Howie Rubin, had moved to Merrill Lynch, where he lost $250 million; I assumed they’d be shocked to learn that a Wall Street C.E.O. had only the vaguest idea of the risks his traders were running. What I didn’t expect was that any future reader would look on my experience and say, “How quaint.”

I love the way he was totally misinterpreted:

I had no great agenda, apart from telling what I took to be a remarkable tale, but if you got a few drinks in me and then asked what effect I thought my book would have on the world, I might have said something like, “I hope that college students trying to figure out what to do with their lives will read it and decide that it’s silly to phony it up and abandon their passions to become financiers.” I hoped that some bright kid at, say, Ohio State University who really wanted to be an oceanographer would read my book, spurn the offer from Morgan Stanley, and set out to sea.

Somehow that message failed to come across. Six months after Liar’s Poker was published, I was knee-deep in letters from students at Ohio State who wanted to know if I had any other secrets to share about Wall Street. They’d read my book as a how-to manual.

Hydraulic Hybrid Vehicles

Wednesday, November 12th, 2008

Hybrid electric vehicles make especially good sense for taxis, buses, garbage trucks, and delivery vehicles, which run all day in stop-and-go traffic. They can shut off their internal-combustion engine while idling, and they can recapture energy through regenerative braking.

Now UPS is considering another kind of hybrid vehicle, a hydraulic hybrid vehicle:

EPA and the United Parcel Service (UPS) have developed a hydraulic hybrid delivery vehicle to explore and demonstrate the environmental benefits of the hydraulic hybrid for urban pick-up and delivery fleets. The demonstration vehicle is a 24,000 pound UPS package car, fitted with an EPA-patented full-series hydraulic hybrid drive integrated into the rear axle. The vehicle competed in the Michelin Challenge Bibendum in China with other advanced technology vehicles and received the top overall ranking among all commercial hybrid vehicles (delivery vehicles and urban buses).
[...]
In laboratory tests, the city fuel economy of the hydraulic hybrid UPS vehicle is 60% to 70% increased miles per gallon compared to a conventional UPS truck. The CO2 emissions of the demonstration UPS vehicle are more than 40% lower than a comparable conventional UPS vehicle. The hydraulic hybrid vehicle also achieves approximately 50% lower hydrocarbon and 60% lower particulate matter in laboratory tests. This prototype vehicle has also demonstrated modest reductions in NOx emissions. Optimized production vehicles are expected to have larger NOx reductions. Hydraulic hybrids are able to capture and reuse 70-80% of the otherwise wasted braking energy.

I can’t say I’m impressed with this financial analysis:

When commercialized in high volume, EPA estimates that the additional cost of hydraulic hybrid technology has the potential to be about $7,000 for the UPS package car. In today’s dollars, the net lifetime savings of this technology in a typical UPS truck, which is used for 20 years, would be over $50,000. If fuel prices continue to increase faster than inflation, the lifetime savings would be even greater. The current data demonstrates that hydraulic hybrid vehicles have great potential not only for large commercial urban vehicles but also for personal vehicles, especially larger personal vehicles such as large SUVs, pickups, and vans.

How much is it saving in fuel costs per year? And for how many years? Are maintenance costs higher or lower than with a traditional engine and transmission? And will the salvage value be higher or lower at the end of its useful life?

Anyway, I’m sure you want to know how a hydraulic hybrid works:

A high-efficiency diesel engine is combined with a unique hydraulic propulsion system, replacing the conventional drivetrain and transmission. Hydraulic pumps and hydraulic storage tanks are used to store energy, similar to what is done with electric motors and batteries in hybrid electric vehicles.

A UPS press release explains it further:

With a diesel “series” hydraulic hybrid of the type being purchased by UPS, a high-efficiency diesel engine is combined with a unique hydraulic propulsion system, replacing the conventional drivetrain and transmission. The vehicle uses hydraulic pumps and hydraulic storage tanks to capture and store energy, similar to what is done with electric motors and batteries in a hybrid electric vehicle. In this case, the diesel engine is used to periodically recharge pressure in the hydraulic propulsion system. Fuel economy is increased in three ways: vehicle braking energy is recovered that normally is wasted; the engine is operated more efficiently, and the engine can be shut off when stopped or decelerating.

The EPA estimates that when manufactured in high volume, the added costs of the hybrid components can be recouped in less than three years through lower fuel and brake maintenance costs.

Let G.M. go bankrupt

Sunday, November 9th, 2008

Philip Greenspun says, Let G.M. go bankrupt:

G.M. is in trouble, according to the latest news. The company has some contracts and other obligations that it can’t afford. What can the government do to help?

Answer: The government has already done everything that it needs to in order to help G.M. The government established bankruptcy courts so that a company like G.M. can go through a Chapter 11 reorganization. During the Chapter 11 process, a judge has the power to adjust the company’s obligations so that they can be paid from the company’s likely future revenue. Chapter 11 was designed specifically so that employees can keep their jobs, albeit possibly at lower salaries, while shareholders and creditors suffer and/or are wiped out.

The stockholders, creditors, and employees of G.M. do not deserve to be spared the pain of the recession. The rest of America will be taking pay cuts, losing jobs, giving discounts to customers, etc. What is special about G.M. that they should be able to live as though 2008 never happened?

[Note that the current market capitalization of G.M. is only about $2.8 billion (compare to over $100 billion for Google). The shareholders have already lost almost 100 percent of their investment. The world won't come to an end if these shareholders go from losing 95 percent to losing 100 percent. An evaporation of $2.8 billion will barely register compare to the losses that the S&P 500 holders suffer nearly every day.]

There’s Free Labor in Video Games

Friday, November 7th, 2008

I agree with David Edery that there’s free labor in video games, but he draws an awful analogy in his intro:

Consider the following: in 2003 alone, nine billion person-hours were spent playing the video game version of Solitaire — enough to create 500 Panama Canals.

The famous ESP game is much more like Solitaire:

The game works like this: two anonymous players are matched online without any means of communicating. Both players are shown an image (for example, a flowering plant) while a clock counts down. The players must then type words that describe the image, such as “plant.” When both players have typed at least one word in common, they both score points. More importantly, the players have also unintentionally taught the computer that the picture contains a plant!

More than 20 million labels have been harvested by the ESP Game in just a few years — the equivalent of several million dollars of free labor. Professor von Ahn estimates that just 5,000 people playing for a month could label every image on the web. Notably, Google has adopted the ESP Game and renamed it the Google Image Labeler, which anyone can play here.

Fly the friendly skies in a zeppelin

Thursday, November 6th, 2008

If you’re in San Francisco, you can now fly the friendly skies in a zeppelin — but it’s neither cheap nor fast:

There’s a new way to fly the friendly skies over San Francisco: the Airship Ventures Zeppelin NT.

“We had to call up the FAA and say, ‘You probably need to regulate us, but you don’t have any Zeppelin regulations on the books,’ ” says Alexandra Hall, the former CEO of the Chabot Space & Science Center in Oakland.

Hall was inspired to start a Zeppelin tour business after her husband, Brian, scored a ride on one of the airships in Germany. In March 2007 the couple reserved their own $15 million Zeppelin NT (they’ve raised $8 million from investors, including tech guru Esther Dyson) and arranged its transport from Germany.

The airship arrived in San Francisco last week, and this month it is scheduled to begin ferrying tourists and corporate junketeers between Silicon Valley and San Francisco, and around Napa Valley. The ride isn’t cheap, however: Passengers pay $500 an hour to float on the 246-foot-long air boat, which can reach a speed of 78 mph.

“In Germany they’ve been flying tourists for seven years with no marketing, and they’re closed from December to March. So we figured if they could be profitable, we could do pretty well,” says Alexandra, who projects annual revenues of $9 million and is already planning expansions into two other markets.

Amazon Frustration-Free Packaging

Monday, November 3rd, 2008

Amazon is moving to what it calls Frustration-Free Packaging:

The Frustration-Free Package (on the left) is recyclable and comes without excess packaging materials such as hard plastic clamshell casings, plastic bindings, and wire ties. It’s designed to be opened without the use of a box cutter or knife and will protect your product just as well as traditional packaging (on the right). Products with Frustration-Free Packaging can frequently be shipped in their own boxes, without an additional shipping box.

That last sentence points to one potential downside:

Frustration-Free Packages ship in their original boxes, without an additional box for shipping. If you want the contents of your package to remain a surprise to the recipient, you should select the ‘Gift Wrap’ option during check out. Your gift-wrapped package will be sent in an additional Amazon shipping box. If you include a gift note but not gift wrap, your package will ship in its original box and the contents may be visible to the recipient.

Anyway, the folks at Amazon clearly “get” logistics.

Squeezy money

Monday, November 3rd, 2008

In Squeezy money, The Economist explains how Porsche fleeced some hedge funds and made €6 billion-12 billion ($7.5 billion-15 billion) on Volkswagen shares, all in a few days:

Porsche’s gambit was as old as finance itself. For about three years it had been steadily increasing its stake in VW, a much larger yet less profitable carmaker with which it shares a little production. Its buying had driven up the price of VW’s shares to above the level at which it would make any economic sense for Porsche to buy VW. Seeing this, hedge funds sold shares in VW that they did not own. One strategy was a bet that VW’s share price would fall. Some also bought shares in Porsche, in a wager that shares of both would converge.

The risks of short selling should have been apparent to the brightest hedge-fund managers in Mayfair and Greenwich because of widespread suspicion that Porsche, a dab hand in currency-derivatives markets, was also mucking about with options on VW stock. Adam Jonas of Morgan Stanley warned clients on October 8th of the danger of playing “billionaire’s poker” by betting against Porsche. Max Warburton of Alliance Bernstein said Porsche could make billions by squeezing short-sellers of VW’s shares.

At the time Porsche dismissed these musings as a “fairy-tale”. But on October 26th it executed a handbrake turn, saying that it owned nearly 43% of VW’s shares outright and had derivative contracts on nearly 32% more. That meant it had tied up almost all of the freely available shares (the rest are held by the state government and index funds). Hedge funds quickly did the maths, concluding that they could be caught in an “infinite squeeze” in which they were forced to buy shares at any price.

Their frenzied buying sent VW’s share price soaring (see chart). After languishing below €200 last year, it jumped to more than €1,005 at one point on October 28th, briefly making VW the world’s most valuable company. Porsche may have made paper gains of €30 billion-40 billion in what one analyst described as “one of the most brilliantly conceived wealth transfers ever.” Porsche says it never intended to make money on derivatives and only bought them to protect its planned purchases of VW stock. On October 29th it said that it would settle up to 5% of its VW options, freeing up a similar portion of stock and sending the price down again.

Tesla Model S 4-Door Sedan

Tuesday, October 28th, 2008

Road & Track apparently has a photo of the Tesla Model S 4-Door Sedan, and it looks pretty sweet:

Tesla says the Model S will get about 240 miles per charge while still offering “exceptional performance.” Numbers being bandied about include 0–60 mph in less than 6 seconds. The Model S will have a base price of about $60,000 (versus the Roadster’s $109,000 price tag) when it goes on sale in late 2010. Tesla recently hired Franz von Holzhausen as its chief designer; he was formerly the director of design for Mazda North America. His first project is to put the finishing touches on the Model S.

Savvier Airline Schedules, Fewer Cheap Fares

Thursday, October 23rd, 2008

Savvier airline schedules should lead to fewer cheap fares, as airlines stop flying low-demand routes just to keep the schedule the same from Monday through Friday:

No airline has a more complex schedule than Southwest. The low-cost carrier now has more daily flights than any other airline, and it runs a frenetic operation with planes hop-scotching across the country and spending only 20 or 30 minutes on the ground. With more than 500 airplanes and 60 cities to link together, there are literally billions of different ways to set the airline’s schedule.

As a result, Southwest made fewer schedule changes historically than other airlines, and for most of its history was writing schedules by hand. Each new schedule was simply a copy of the previous, with a few changes here and there. But all that has changed.

Southwest’s November schedule was developed with an upgraded version of its in-house schedule-optimization system that reworked the airline’s entire 3,400 daily departures. The airline now flies a completely different schedule on Saturdays — in the past it just erased some flights here and there from the regular schedule on Saturdays. Now some cities like Omaha, Neb.; Salt Lake City; Oklahoma City; and Tulsa, Okla., get nonstop flights to Orlando only on Saturdays.

In January, Southwest will cut 190 flights, reducing its capacity by 6% in the slower winter travel season. That’s more schedule jockeying than the airline has ever done before. And next year, it will add Minneapolis-St. Paul to its route network without increasing its capacity. The scheduling system trimmed flights here and there and improved efficiency, freeing up airplanes to fly to and from Minneapolis.

I think the Wall Street Journal buried the lede on this one:

Southwest’s computer reworked a flight from Austin, Texas, to Orlando because it figured out that the departure around 8 p.m. wasn’t desirable for leisure customers because they’d arrive after 11 p.m. in Florida. Moving the departure to 2 p.m. boosted demand for that flight.

In the past, Southwest’s schedule planners penciled out routes for each aircraft for a seven-day week, with Monday-Friday usually identical, and some changes on the weekend. Schedules were hand-written on sheets of paper that were taped together in scrolls reaching as long as 30 feet.

Southwest tried to hire consulting firms or software providers to devise a system for its unique way of operating. But most airline scheduling systems are geared to long-haul, hub-and-spoke carriers where planes fly into and out of the same city over and over again and airlines want to maximize flight connections. None of the 20 companies Southwest talked to could produce a scheduling system to do the whole job.

Then a Southwest employee, Alex Heinold, came up with a breakthrough on his home computer, devising a formula to match the airline’s unique operation.

It took several years, but the company built the idea into a home-grown schedule “optimizer,” and used it on real schedules for the first time in 2004. The computer took six airplanes out of Southwest’s schedule without cutting any flights, a saving of $180 million in aircraft purchases. The schedule was run through the system again in 2006, and earlier this year, a more advanced system was put into regular use. “We’ve been able to decrease almost every devil that plagued us,” said John Jamotta, senior director of schedule planning at Southwest.

Optimizing the schedule has a benefit for travelers — flights timed when people most want them, going to the places they most want to go, Southwest says.

There is a potential downside — fewer bargain-basement prices.

(Hat tip à mon père.)