Spider-Silk Cloth

Sunday, September 27th, 2009

It sounds like something from a fantasy novel — a fine silk tapestry made from the golden silk of one million spiders — but it’s on display at the American Museum of Natural History in New York City:

To produce this unique golden cloth, 70 people spent four years collecting golden orb spiders from telephone poles in Madagascar, while another dozen workers carefully extracted about 80 feet of silk filament from each of the arachnids. The resulting 11-foot by 4-foot textile is the only large piece of cloth made from natural spider silk existing in the world today.

French missionary Jacob Paul Camboué built a small, hand-driven machine to extract silk from up to 24 spiders at once, without harming them, back in the late 1800s:

“Simon managed to build a replica of this 24-spider-silking machine that was used at the turn of the century,” said Nicholas Godley, who co-led the project with Peers. As an experiment, the pair collected an initial batch of about 20 spiders. “When we stuck them in the machine and started turning it, lo and behold, this beautiful gold-colored silk started coming out,” Godley said.

But to make a textile of any significant size, the silk experts had to drastically scale up their project. “Fourteen thousand spiders yields about an ounce of silk,” Godley said, “and the textile weighs about 2.6 pounds. The numbers are crazy.”
[...]
By the end of the project, Godley and Peers extracted silk from more than 1 million female golden orb spiders, which are abundant throughout Madagascar and known for the rich golden color of their silk. Because the spiders only produce silk during the rainy season, workers collected all the spiders between October and June.

Then an additional 12 people used hand-powered machines to extract the silk and weave it into 96-filament thread. Once the spiders had been milked, they were released into back into the wild, where Godley said it takes them about a week to regenerate their silk. “We can go back and re-silk the same spiders,” he said.

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